Internal Marketing Survey
What are the most common mistakes when implementing a machine vision system?
1
Not Fully Defining the Application Requirements
Mistake: Jumping into product selection without a clear understanding of the features that must be inspected, other inspections that are 'nice to have', tolerances, and where in the process the application fits best)
2
Overlooking Lighting and Optics
Mistake: Focusing solely on the camera and software while neglecting the importance of proper lighting, lens selection, and environmental control. External lighting options impact the cost of the total solution and require more space.
3
Underestimating Integration Challenges
Mistake: Assuming the machine vision system will seamlessly integrate with existing automation hardware, control systems, or software. Ignoring space requirements, mounting options, and other physical constraints.
4
Focusing on Cost Over ROI
Mistake: Choosing the cheapest system instead of considering long-term ROI and scalability.
5
Overlooking System Scalability
Mistake: Selecting a vision system that works for the current application but can't scale for future needs (e.g., higher resolution, faster speeds, additional inspections or new product designs).
6
Lack of Training or Support
Mistake: Assuming the team can use and maintain the system without adequate training or ongoing support. Ignoring that people who have been trained on the application, might leave, can be sick or on vacation)
7
Neglecting Environmental Conditions
Mistake: Overlooking the effects of environmental factors like temperature, dust, vibrations, or moisture on the system.
8
Not Accounting for Image Processing Complexity
Mistake: Underestimating the processing power or software sophistication needed for the application (e.g. 3D inspection, line scan, multi-cam).
9
Failure to Test in Real Production Settings
Mistake: Relying on vendor demonstrations or lab tests without evaluating system performance in real factory conditions.
10
Ignoring Maintenance and Support Costs
Mistake: Focusing only on upfront costs without considering long-term maintenance, software updates, or availability of spare parts.